echnical advice
Commissioning of the new facilities and training of the personnel responsible for plant maintenance carried out by our own technicians who ensure compliance with the requirements declared by the applicable regulations.
- Pressure equipment certificate. Installation, EP1.
- Pressure equipment installation certificate, EP2.
Approvals and projects.
CE marking.
Verification certificate per unit according to Directive 2014/68/UE.
Verification per unit of gas appliances according to Royal Decree 919/2006.
At instman field we offer the engineering and consulting services of our technical department for the design, assembly and installation of the supplied pressure equipment and its associated control elements in order to achieve the specific needs of each client while preserving savings and increasing of energy efficiency in each process.
Custom design of pressure equipment, custom manufacturing.
Energy saving studies in industrial installations of steam, thermal fluid, hot and superheated water.
- Heat exchangers.
- Combustion air preheaters.
- Economizers.
- Frequency converters.
Automation and optimization of the installation.
Installation design for steam, thermal fluid, hot and superheated water.
Installation project for steam, thermal fluid, hot and superheated water.
- Realization, execution and construction management of the industrial installation project.
Design and assembly of steam boiler room, thermal fluid, hot and superheated water.
After sales service
SAT technical assistance
- Technical assistance for any emergency that may arise.
- 24 hour telephone service.
- Fast and efficient supply of any spare part.
Mantenimiento e Inspección.
- Comprehensive services for planning revisions of the equipment to be inspected.
- Regular regulatory inspections as required by Royal Decree 809/2021.
- Periodic inspection certificate by the installation company, EP7.
- Preparation of technical reports after the intervention on the general state of the inspected equipment.
- Corrective, locating the breakdowns or defects observed in the equipment or facilities to correct or repair them.
- Preventive, with the purpose of reinforcing the useful life of the equipment or installation through the application of supplementary maintenance operations that guarantee its conservation.
Breakdown, repair and/or modification.
- As a company registered in the register of pressure equipment installation and repair companies, category EIP-2 / ERP2, it is authorized to carry out the activity in installations with pressure equipment that require or do not require a project.
- Accreditation approved by personnel control entity and applied welding procedure.
- Pressure equipment repair certificate, EP5.
- Pressure equipment modification certificate, EP6.
The most frequent tasks within the faults section we can highlight:
- Substitution of the tube bundle.
- Smoke pipe replacement.
- Tube plate replacement.
- Replacement homes.
- Leak repair.
- Location of electrical fault and/or accessories by proceeding to their replacement, configuration or in the event that this is not possible due to being discontinued, an alternative solution will be provided so that it can be implemented with all the guarantees.
- Replacement of refractories.
- Replacement of all kinds of accessories by having a large stock.
Insulation of pressure equipment and pipes.
Feed water treatment. o Chemical treatment of boilers.
- Chemical cleanings.
- Analytical monitoring.
- Water analysis for compliance with current regulations.
industrial burners
Supply, assembly and commissioning of Low NOx progressive and modulating digital industrial burners with continuous oxygen control for gas, LPG, diesel, fuel, hydrogen and mixed fuels.
The comprehensive service includes all these aspects:
- New installation.
- Substitution.
- Hydrocarbon change.
Mantenimiento
Regulation, analysis, adjustment and calculations related to combustion so that the equipment is fully optimized in each phase of operation to deliver the maximum possible energy performance.
The tasks that can be carried out during maintenance are:
Checking the operation (on, running, off).
Burner ignition.
Flame review.
Checking the security elements of the equipment.
Revisión de daños en el aislamiento y en el caso mas desfavorable proceder con su sustitución (corona refractaria).
Análisis de gases de combustión.
Review and cleaning of all elements, adaptation of working pressure and verification of electrical connections.
Legalization of facilities. Position in approvals
- Verification per unit of gas appliances and receivers according to Royal Decree 919/2006.
SAT technical assistance
- Technical assistance for any emergency that may arise.
- 24 hour telephone service.
- Fast and efficient supply of any spare part.
- Breakdown, repair and/or modification.